CAPPS-NC REAL-TIME MACHINE TOOL METROLOGY

CAPPS-NC software directly interfaces with the CNC controller. CAPPS-NC uses dimensional metrology data for CMM reports, adaptive work offset, adaptive tool offset and 3-5 axis closed loop manufacturing.

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Factory Of The Future

In today's competitive manufacturing landscape, precision, efficiency, and adaptability are the keys to success. With the rise of Industry 4.0, smart manufacturing is taking center stage, enabling businesses to optimize their processes and reduce waste. AAT3D's CAPPS-NC, an advanced on-machine metrology system, offers a comprehensive solution for manufacturers looking to embrace the future of metrology and streamline their production processes. Explore the groundbreaking features of CAPPS-NC and how it can help your business stay ahead of the curve!

On-Machine Software Features

Flexible Integration

CAPPS-NC integrates a wide variety of CNC machines for your on-machine inspection and smart manufacturing needs.

Scanning & Probing

CAPPS-NC can be used for on-machine probing or on-machine 3D scanning. CAPPS-NC supports the following, but not limited, sensor interfaces: all CNC touch probes, scanning contact probes, non-contact laser scanners, and non-contact CCD Cameras.

Dynamic Feedback

CAPPS-NC's real-time dynamic feedback significantly enhances machine tool accuracy. It effectively addresses various error sources, including those caused by part offsets, part fixturing, tool wear, and thermal effects.

CMM Reporting

CAPPS-NC offers advanced CMM reporting features, including ISO and ANSI compliant GD&T analysis and comprehensive CMM reports. It supports multiple datums with material conditions, form and profile analysis, and automatic report generation.

AAT3D CAPPS-NC

AAT3D provides advanced metrology software that enhances manufacturing precision with real-time feedback to correct errors from part offsets, fixturing, tool wear, and thermal effects. It features comprehensive CMM reporting, including ISO and ANSI compliant GD&T analysis, and integrates seamlessly with NC for adaptive machining. Automatic data export to SPC packages and alerts for out-of-tolerance features ensure efficient and accurate production processes.

Automated Part Alignment

CAPPSNC revolutionizes your machining process with automated part alignment, ensuring precision and consistency in every production run. Our advanced software uses real-time metrology data to dynamically adjust and align parts during machining, compensating for variations and errors. This automated process eliminates manual adjustments, reduces setup time, and guarantees that every part meets exact specifications, enhancing overall efficiency and quality.

Automated Tool & Work Offset Correction

CAPPS-NC takes precision to the next level with automated tool and work offset correction. Our software continuously monitors machining conditions, using real-time metrology data to adjust tool paths and work offsets dynamically. This automation compensates for tool wear, thermal variations, and other factors, ensuring optimal performance and accuracy throughout the machining process. Say goodbye to manual adjustments and hello to enhanced efficiency and consistent, high-quality results with CAPPSNC.

SPC & Data Analysis Capabilities

CAPPS-NC elevates your manufacturing process with robust Statistical Process Control (SPC) and data analysis capabilities. Our software provides comprehensive real-time monitoring and detailed reporting, allowing you to track trends, identify deviations, and maintain stringent quality control. By leveraging SPC and advanced analytics, CAPPS-NC helps you optimize processes, reduce variability, and ensure every part meets the highest standards of precision and consistency.

White Papers

Blue Light Laser Sensor Integration and Point Cloud Metrology within the Manufacturing System

Ray Karadayi's abstract details integrating blue light laser sensors within manufacturing systems for precise, fast data collection and metrology tasks, enabling adaptive manufacturing through real-time feedback to enhance quality and reduce costs.

Innovations in Machine Tool In-Process Measurement and Feedback with Metrology Close Loop

Ray Karadayi's paper discusses innovations in machine tool in-process measurement, emphasizing metrology close loops for high precision and cost-efficient manufacturing. It covers the integration of CAD-based measurement software with machine tool controllers, enabling CMM-style measurement capabilities directly within the manufacturing process.

Industry 4.0 Smart Factory Adaptive Manufacturing with Metrology Feedback

The article highlights how on-machine probing and adaptive manufacturing with metrology feedback ensure precision and efficiency by enabling real-time corrections during the manufacturing process, thereby minimizing errors and enhancing process control. The benefits of such technology include multi-sensor interfaces and the ability to generate detailed reports without manual G-code entry.

View All White Papers

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